PRODUCT VIDEO
The operation interface of Hongjie automatic roll forging machine is simple and easy to operate. Specifically, the main interface will display device specifications setting, operating status monitoring, operation control, alarm and fault diagnosis, etc.
The operator can set and adjust the main specifications of the machine through the corresponding buttons or knobs, and can also observe the operation of the equipment at any time through the display screen on the interface. In addition, the interface also provides a simple and easy-to-use operation control function.
STARTUP & INITIAL ADJUSTMENT
Startup
After assembly, the equipment can be turned on with requirements below being met strictly:
Appropriate prestress must be added on the main motor's V-belt.
The shielding layer of shielded wire on the power, motor, cabinet and aviation connector must be connected with standard earth wire(E).
Check whether the air pressure is normal(0.5-0.6Mpa), and observe whether there is gas leakage.
Check whether the proximity switch, limit switch and other components are properly adjusted.
Check the protective device, remove debris, and check whether there are personnel within the operating range of the equipment.
Turn on the power and start the lubricating oil pump. Check the rotation direction of the pump and the lubricating oil level. Ensure the lubrication is normal.
Check the hydraulic pressure(2Mpa). Make sure there's no oil leakage.
Start the machine by inching to check the running direction.
Adjustment of Die & LCD[ LCD: Length from tip of manipulator clamp to die.]
Die Installation: Cut off the power supply, install the die in the order of lower one first, upper one second. Connect the power supply after dies are fixed. Push "Press Reset" button, rotate the belt pulley manually to check whether the slots of the dies are aligned. Measure the distance between tip of manipulator clamp and die, then set the data as LCD.
LCD adjustment: Cut off the power supply. Adjust the LCD according to the measured data:(1) Loose the adjusting bolt behind the manipulator and rotate the rod of swing arm: Rod rotated clockwise, the manipulator moves backward, and the length will increase while rod rotated anticlockwise, the manipulator moves forward, and the length will decrease. (2) In case of thread broken, nuts at both ends must be tightened after completing the adjustment. (3) While adjusting LCD, pay attention to the distance between rotating module of manipulator and translation crosshead slider to prevent damages from collision. (4) Connect the power supply after completion, push "Press Reset" button, rotate the belt pulley manually to check whether there is any collision at the machine.
Adjust the limit switch according to the width of die.
Translate the manipulator to die's first slot and make the feeder at the same horizontal line. Adjust the distance of reset.
Adjust clamp opening size: It is decided by the position of fixed base of clamping cylinder. Make the nut backward and the opening size will be larger. Make the nut forward and the opening size will be smaller.
The company was founded in 1990 and has a history of more than 30 years. It is a member of the China Forging Association and the chairman of the "Forging Branch of Shandong Equipment Manufacturing Association". It has also won the "Shandong Province's First (Set) Technical Equipment Award", "Gazelle Enterprise", "High-tech Enterprise", "Specialized and New" Enterprise and other titles, and was selected by the industry as "China's Top 20 Forging Technology Equipment".
01
Technical R&D capabilities
The company has carried out long-term "industry-university-research" cooperation with research institutes such as the Roll Forging Research Institute of Jilin University and Shandong University of Technology, and has obtained 18 invention patents and utility model patents.
02
Product System
The company's products include roll forging machines, cross wedge rolling machines, electric screw presses, metal band saws and other forging equipment and related supporting forging equipment.
03
Production scale
The company has fixed assets of RMB 50 million and covers a total area of 30,000 square meters, of which the factory building covers an area of more than 16,000 square meters. It has a large production space and hardware foundation, which can ensure the large-scale production of various forging equipment.
04
Quality and Service
The company adheres to the purpose of "survive by quality, develop by service, manage by customer satisfaction and integrity" and regards product quality as the life of the enterprise.
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