Design & Customisation

Your Professional Design & Customisation Supplier!
 

With a factory deeply rooted in the forging industry for over 30 years, Zibo Hongjie Forging Industry Equipment Co.,Ltd. has always been dedicated to the design, research and development, production, and sales of roll forging machine, cross wedge rolling machine, and corresponding auxiliary equipment. It is well aware of the importance of forging machinery in various industries and is committed to providing the most advanced equipment and technical support to global customers.

 

 
  • Forged Step Shaft
    Welcome to the world of Hongjie Automation Equipment Co., Ltd. We are not only leaders in the field of shaft parts processing but also innovators in providing customized production line solutions....
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  • Excavator Bucket Teeth
    Excavator Bucket Teeth Production Line Hongjie Bucket Teeth Production Line Hongjie offers a complete bucket teeth production line, supporting every step from raw material cutting to the final...
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  • Customise Bucket Teeth Forging Line
    Zibo Hongjie Forging Industry Equipment Co., Ltd. provide Production line customization services provide forging solutions and bucket tooth for excavator production line
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  • Forging Die Customization Meet Diverse Needs
    We support various types of roll forging machine and cross wedge rolling die design, processing and production to meet the different needs of customers
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  • Design Drawing of Forging Dies
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  • Full Set of Custom Forging Solutions
    Forging solution customization is based on the needs and requirements of customers, for their design and manufacture of forging production lines that meet their specific requirements.
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Why Choose Us
 

Advanced Equipment
Our production base is equipped with multiple independent machining centers, including floor-standing boring and milling machines, five-side milling centers, CNC machining centers, drilling machines, and large-scale CNC machining equipment, ensuring high-precision and efficient manufacturing capabilities.

 

Professional Certifications
We have obtained numerous national patents covering technologies such as cross-wedge rolling mill dies, cross-wedge rolling mill feed control devices, and roll forging machine clamping devices. We have also obtained certifications for our Environmental Management System, Occupational Health and Safety Management System, and Quality Management System, demonstrating our expertise in comprehensive management.

 

Quality Control
We implement strict quality control throughout the entire process, from raw material procurement, production planning, production process execution, to final product delivery. Our engineers and technicians manufacture and assemble equipment based on design drawings and customer specifications. During the production process, we strictly follow quality inspection and equipment commissioning procedures to ensure that our products meet relevant standards and specifications.

 

Sales Market
We are actively expanding into international markets across South Asia, Southeast Asia, Africa, Europe, and South America. We have provided forging equipment and customized solutions to clients in countries including South Korea, India, Russia, Turkey, and Mexico, earning a strong international reputation.

 

Forging Die Customization Meet Diverse Needs
Upgrade Your Forging Equipment at Hongjie

In addition to customizing machine production lines according to customer parts requirements, we at Zibo Hongjie Forging Industry Equipment Co., Ltd. are also committed to providing forging equipment upgrade services for customers' existing production lines. We understand that as production needs continue to change and technology advances, customers' production lines may need to adapt to new processes and higher efficiencies. Therefore, we specialize in providing forging solutions to help customers optimize and upgrade their existing equipment.


Our professional team will conduct a comprehensive assessment of the customer's existing production line to understand its current production capacity, process flow and existing problems. Based on this information, we will provide targeted forging equipment upgrade plans, including equipment selection, configuration, installation and debugging. Our goal is to ensure that our customers' production lines can achieve higher production efficiency, lower energy consumption and better product quality after upgrading.

 

Machines That Hongjie Can Provide

Cutting: Band sawing machine and circular sawing machine are commonly used cutting machine in our forging solutions. Band sawing machine is mainly used for sawing straight lines, while the circular saw machine is mainly used for sawing circular or curved materials.


Heating: Induction heating furnace is a device that uses the principle of electromagnetic induction to heat metal materials without contact.

Pre-forming

Roll forging machine and cross wedge rolling machine are high efficient automatic forging equipment, which have the advantages of high precision, high efficiency and high energy saving.

Forming

Electric screw press machine adopts screw press technology, which is suitable for precision forming of various metal material and complex shaped parts. Hot die forging press machine is a kind of pressure processing equipment that combines hot forging process with die forging process, which can be widely used in automobile, motorcycle, aerospace and other fields.

Trimming

Punch machine is a tool for the stamping of sheet metal parts by applying pressure to through a die to produce plastic deformation, thereby obtaining the desired shape and size.

 

Key Points of Customized

 

Determine the needs, including determining the specifications of products to be produced, production processes, finished product quality standards, production efficiency, production costs and other requirements, because all subsequent work is centered around this, and changing requirements may affect the effect of the entire production line. , so it is very important.

 

Choose the appropriate production process according to the needs. The production process is the core of the entire production line and is related to the cost of the entire production line and the final production effect. Reasonably arranging the sequence and connection process of the forging process can improve work efficiency; choose the production process well. After that, the production process plan and layout diagram can be produced, and supporting equipment can be purchased as required.

 

Select suitable main forging equipment. Main forging equipment accounts for a relatively large amount of money in automated production lines. It is necessary to give priority to selecting suitable main forging equipment according to the determined process. When pressure and other parameters are sufficient, energy-saving, environmentally friendly and durable main forgings are preferred. Equipment, existing main forging equipment can be taken into consideration when determining the production process. If the existing main forging equipment is relatively old, it is recommended to choose new high-efficiency main forging equipment.

 

Select matching line assembly equipment, such as feeders, electric furnaces, punches, scale cleaning machines, graphite emulsion spraying equipment, conveyor belts, robots, etc. The amount of this equipment is relatively small, so just choose the appropriate one. Under the premise of automated production needs, manufacturers with good reputations, products that are easy to use, durable and have low failure rates are selected.

 

The focus of the design and construction of an automated forging production line is to reasonably plan the automated forging process and select equipment suitable for automated connections, so as to bring out the synergy of the entire production line, meet the production process design requirements by percentage, and ensure that the product can be sustained and smooth. , efficient production.

 

 

Professional Technical Team

 

We have a professional technical team and two chief technicians, focusing on the design and manufacturing of die for roll forging machines and cross wedge rolling machine. They have extensive experience and has an in-depth understanding of forging equipment and die making. They are proficient in various processing technologies and can cope with various complex processing requirements.


Our technical team will conduct detailed structural design based on customer needs and equipment characteristics. They are proficient in various design software and can complete die design quickly and accurately, while taking into account various factors in actual production to ensure the feasibility and practicality of the design.

 

 

Hongjie's Customized Service

 

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Our Certificate

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FAQ

 

Q: Can it be customized?

A: In addition to customizing machine production lines according to customer parts requirements, we at Zibo Hongjie Forging Industry Equipment Co., Ltd. are also committed to providing forging equipment upgrade services for customers' existing production lines.

Q: What does our design include?

A: Our professional team will conduct a comprehensive assessment of the customer's existing production line to understand its current production capacity, process flow and existing problems. Based on this information, we will provide targeted forging equipment upgrade plans, including equipment selection, configuration, installation and debugging.

As one of the most professional design & customisation manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy design & customisation for sale here from our factory.

Heating Equipment with Precise Control System, For Cutting, Hot Die Forging Press Machine