Reduce Roller with Automatic Feeding Manipulator

Reduce Roller with Automatic Feeding Manipulator

No manual feeding operation, reduce roller with automatic feeding manipulator possessing higher automation degree. The automatic feeding system realizes an integral model of preform making, which brings higher production efficiency.
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Description

Automobile Industry Roller Forge Equipment

 

Reduce roller:

Reduce roller is mainly used in pre-form making in forging production, it consists of two cylindrical or semi-cylindrical horizontal rolls that deform a round or flat bar stock. This works to reduce its thickness and increase its length. The heated bar is inserted and passed between the two rolls-each containing one or more shaped grooves-and is progressively shaped as it is rolled through the machine. This process continues until the desired shape and size is achieved.

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AUTOMATIC FEEDING MANIPULATOR AND SYSTEM:

 

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The automatic feeding system including:

-Pneumatic rotating module

-Hydraulic buffer device

-Clamping module

-Moving device

 

The feeding manipulator has a double-layer mobile platform design. After driven to the specified position by the lower layer, the upper platform will push the barstock into the clamping range of the manipulator. After the clamps the bar, the reduce roller starts to operate. The manipulator cooperates with the roller and the die to move forward and backward regularly and rotate to achieve automated forging.

 

Reduce Roller with Automatic Feeding Manipulator
 

 

Increase Production Efficiency
When paired with an automatic feeding robotic arm, the roll forging machine can quickly and accurately deliver metal raw materials into the processing area, significantly reducing the time spent on manual feeding and shortening the overall production cycle. The automatic feeding robotic arm ensures continuous and stable feeding, enabling the roll forging machine to maintain an efficient, continuous production mode, and reducing machine downtime. Additionally, the robotic arm can automatically adjust the feeding speed based on production demands, ensuring synchronization with the roll forging machine's working rhythm and avoiding production fluctuations caused by delayed manual operation or uneven feeding.

 

Precise Control of Feeding Quantity
The automatic feeding robotic arm is equipped with high-precision sensors and control systems. Depending on the model of the roll forging machine, the robotic arm can precisely control the amount of material fed each time, ensuring the accuracy of the components' dimensions and shapes. This precise control not only improves production efficiency but also reduces errors due to feeding discrepancies, preventing dimensional deviations and material waste caused by human factors.

 

Reduce Production Costs
The automatic feeding robotic arm replaces manual operations with mechanized processes, reducing direct human involvement and minimizing human errors and operator fatigue. Operators only need to perform basic monitoring and maintenance of the equipment, significantly reducing labor intensity. Although the initial investment is higher, in the long term, the automatic feeding robotic arm can significantly reduce labor costs, improve production efficiency, and minimize losses caused by improper human operations, ultimately lowering overall production costs.

 

 

 

Advantages of reduce roller:

1.High automation degree
2.Create less raw material waste
3.Reduce the Labor intensity of workers
4.Improve product quality
5.Bring higher production efficiency

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TECHNICAL SPECIFICATION:

 

 

Unit

Model

ZGD-260

ZGD-300

ZGD-370

ZGD-460

ZGD-560

ZGD-680

ZGD-1000

ZGD-1250

Outer diameter of Roll forging die

mm

260

300

368

454

560

680

990

1250

Diameter of roller

mm

165

200

240

300

360

440

600

800

Diameter of billet

mm

≤40

≤50

≤65

≤80

≤110

≤140

≤170

≤200

Length of forged part max.

mm

≤260

≤350

≤500

≤600

≤700

≤800

≤1500

≤1850

Horizontal stroke of manipulator max.

mm

330

400

520

560

620

910

1250

1450

Rotation angle of manipulator

°

90

90

90

90

90

90

90

90

 

 
HOW WE COULD HELP YOU WITH FORGING SOLUTION:

 

Contact us with specific drawing of part →Technician analyze →Send technical offer with complete quote→Discuss further technical issues and other affairs→ Finish project with comprehensive forging solution

 

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2024- 10

2024- 15

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