CWR Machine for Shafts Forging

CWR Machine for Shafts Forging

Full automatic cross wedge rolling machine D46-300 to D46-1600 and above are widely used in preform different kinds of shafts.Such like gear shaft, step shaft, motor shafts etc. The diameter of the billet is suitable for 240mm-1360mm.
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Description
 
PRODUCT VIDEO

 

 

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DESCRIPTION

 

CRW machine is a new type of forging process equipment, mainly used for transverse rolling of metal materials. Its working principle is to use two rollers with wedge-shaped grooves to rotate in the same direction along the direction of wedge advancement, and gradually roll the blank into a variable-section rotary body. During the rolling process, the blank is affected by the wedge angle (а angle and β angle), the diameter decreases and the length increases.

 

 
TECHNICAL SPECIFICATION

 

 

Unit

Model

D46-300

D46-400

D46-500

D46-630

D46-800

D46-1000

D46-1200

D46-1400

D46-1600

Outside diameter of die

mm

320

400

500

630

800

1000

1200

1440

1650

Diameter of billet max

mm

35

45

55

65

85

110

130

150

180

Length of rolled part

mm

260

300

400

500

600

800

950

1100

1200

Diameter of roller

mm

240

320

400

500

640

800

1000

1200

1350

RPM of roller

r/min

28

25

22

12

8.5

6

4.5

3.5

2.5

Main motor power

kW

15

22

30

37

55

110

132

185

250

Width of die max.

mm

≤ 400

≤ 500

≤ 500

≤ 600

≤ 900

≤ 1000

≤1200

≤1400

≤1600

Adjustment of gap of rollers' center

mm

±15

±15

±25

±30

±35

±50

±55

±75

±80

Axial adjustment of roller

mm

±8

±10

±10

±10

±10

±10

±10

±10

±10

Up and down adjustment of guide plate

mm

±15

±15

±20

±20

±25

±35

±35

±35

±40

Back and forth adjustment of guide plate

mm

±15

±20

±20

±25

±30

±35

±35

±40

±40

Coaxiality

mm

≤ 0.5

≤ 0.5

≤ 0.5

≤ 0.6

≤ 0.8

≤ 1

≤1.2

≤ 1.5

≤1.5

 

 
WHY CHOOSE THIS MACHINE

 

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FEATURE

 

The production efficiency can reach 10 pieces/minute, the material utilization rate is more than 90%, and the mold life is more than 10 times that of the die forging process.

ADVANTAGE

 

Cross wedge rolling process has outstanding advantages such as high production efficiency, high material utilization, long mold life, and good product quality.

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BENEFIT

 

As an efficient, continuous and automated processing equipment, the cross wedge rolling mill can help enterprises improve production efficiency, reduce costs, improve product quality, expand product range, reduce worker labor intensity, etc., and bring tangible benefits to enterprises.

 

 
COMPANY CAPABILITIES

 

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Zibo Hongjie Forging Industry Equipment Co., Ltd. is a leading player in the forging industry, making significant contributions to various industries through its innovative forging equipment and technologies. Its patents, high-quality products, and commitment to excellence have positioned it as a market leader, well on its way to further growth and success.

product-750-253

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