CWR Machine for Wrench Manufacturing

CWR Machine for Wrench Manufacturing

The integrated cross wedge rolling machine D46-300 to D46-1600 and above are widely used in forge variety types of wrenches and other fields.The diameter of the billet is suitable for 240mm-1360mm.
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Description
 
PRODUCT VIDEO

 

 

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DESCRIPTION

 

D46 high efficiency precision cross wedge machine refers to the continuous local deformation of the cylindrical billet between the two rolls of the die, and the rolled work piece is consistent with the shape of the bottom groove of the die. Type module is installed on the roller, driven by the roller along the same direction of rotation, driving the circular billet to rotate in the opposite direction, the billet in the wedge radial compression, deformation, so that the rolled part and the bottom of the mold groove shape is the same.

 

 
TECHNICAL SPECIFICATION

 

Unit

Model

D46-300

D46-400

D46-500

D46-630

D46-800

D46-1000

D46-1200

D46-1400

D46-1600

Outside diameter of die

mm

320

400

500

630

800

1000

1200

1440

1650

Diameter of billet max

mm

35

45

55

65

85

110

130

150

180

Length of rolled part

mm

260

300

400

500

600

800

950

1100

1200

Diameter of roller

mm

240

320

400

500

640

800

1000

1200

1350

RPM of roller

r/min

28

25

22

12

8.5

6

4.5

3.5

2.5

Main motor power

kW

15

22

30

37

55

110

132

185

250

Width of die max.

mm

≤ 400

≤ 500

≤ 500

≤ 600

≤ 900

≤ 1000

≤1200

≤1400

≤1600

Adjustment of gap of rollers' center

mm

±15

±15

±25

±30

±35

±50

±55

±75

±80

Axial adjustment of roller

mm

±8

±10

±10

±10

±10

±10

±10

±10

±10

Up and down adjustment of guide plate

mm

±15

±15

±20

±20

±25

±35

±35

±35

±40

Back and forth adjustment of guide plate

mm

±15

±20

±20

±25

±30

±35

±35

±40

±40

Coaxiality

mm

≤ 0.5

≤ 0.5

≤ 0.5

≤ 0.6

≤ 0.8

≤ 1

≤1.2

≤ 1.5

≤1.5

 

 
WHY CHOOSE THIS MACHINE

 

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FEATURE

 

*Cross wedge rolling machines offer high precision in shaping metal work pieces, ensuring accurate and consistent results.

*High production efficiency: usually 2-5times of other process.According to the different type of wrenches can be designed out of double pieces.

*Efficient material utilization: They optimize material usage by minimizing waste during the forming process, contributing to cost-effectiveness and sustainability.

ADVANTAGE

 

*High production rates: These machines are capable of achieving high production rates, making them suitable for mass production of components.

*Material Savings:CWR machine optimizes material usage by minimizing waste during the forming process, resulting in cost savings and improved material efficiency.

*Automation Compatibility: Some modern cross wedge rolling machines can be integrated with automation systems, increasing efficiency and reducing the need for manual labor in the production process.

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BENEFIT

 

*Saving raw materials allows companies to save cost.

*Improve production efficiency: The automated production line uses automatic forging equipment to complete the production process, which can greatly reduce labor costs and can produce continuously wrenches manufacturing day.

*Ensure product quality and consistency: The equipment of the automated production line has high precision and can accurately execute the production process and avoid errors caused by human operator.

 

 
COMPANY CAPABILITIES

 

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Zibo hongjie forging industry equipment co.,ltd has a total of 18 national invention and utility model patents. By adopting domestic leading forging technology and management system. So far it has provided more than 1000 sets of high- efficiency forging equipment for the world, which are widely used in auto parts, hardware tools, power fittings, rigging, construction machinery and other industry.

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