Technical Specification
| Model | ||||||||||
| Unit | ZGD-260 | ZGD-300 | ZGD-370 | ZGD-460 | ZGD-560 | ZGD-680 | ZGD-850 | ZGD-1000 | ZGD-1250 | |
| Outer diameter of roll forging die | mm | 260 | 300 | 368 | 454 | 560 | 680 | 850 | 990 | 1250 |
| Diameter of roller | mm | 165 | 200 | 240 | 300 | 360 | 440 | 550 | 600 | 800 |
| Effective width of roller/die | mm | 320 | 390 | 500 | 550 | 610 | 900 | 1150 | 1250 | 1400 |
| RPM of roller | r/min | 80 | 80 | 66 | 58 | 52 | 40 | 17 | 10 | 8 |
| Length of forged part max | mm | ≤260 | ≤350 | ≤500 | ≤600 | ≤700 | ≤800 | ≤950 | ≤1500 | ≤1500 |
| Adjustment of gap between center of rollers | mm | 260±6 | 300±8 | 368±8 | 458±8 | 560±10 | 680±10 | 850±12 | 990±12.5 | 1250±15 |
| Main motor power | kW | 15 | 18.5 | 22 | 30 | 75 | 132 | 200 | 250 | 315 |
| Diameter of billet | mm | ≤40 | ≤50 | ≤65 | ≤80 | ≤110 | ≤140 | ≤160 | ≤170 | ≤200 |
| Longitudinal stroke of manipulator max. | mm | 330 | 390 | 490 | 630 | 758 | 890 | 1090 | 5000 | |
| Horizontal stroke of manipulator max. | mm | 330 | 400 | 520 | 560 | 620 | 910 | 1200 | 1250 | 1450 |
| Adjustment of longitudinal position | mm | 150 | 150 | 200 | 200 | 300 | 300 | 300 | Customized | Customized |
| Adjustability of Vertical&Horizontal | Adjustable | Adjustable | Adjustable | Adjustable | Adjustable | Adjustable | Adjustable | Adjustable | Adjustable | |
| Single horizontal distance | mm | 60-90 | 60-90 | 70-100 | 70-130 | 80-140 | 90-160 | 100-180 | Adjustable | Adjustable |
| Rotation Angle of Manipulator | ° | 90 | 90 | 90 | 90 | 90 | 90 | 90 | 90 | 90 |
Product Introduction
A roll forging machine is a piece of equipment used to shape metal by passing it between rotating rollers. Unlike traditional forging, where metal is hammered or pressed into shape, roll forging gently pushes the material through rollers that continuously apply pressure. This process helps to stretch and mold the metal into specific shapes, making it ideal for creating things like shafts, axles, or long bars.
Automatic roll forging machine ZGD series are used for preforming of work pieces with diameter maximum 40-200mm of billet, available used for final forging as well.We can also provide semi-automatic roll forging machine which has no manipulator compared to au-tomatic series. lf you need the specifications of the semi-automatic series, please contact with us.
Product Structure
|
COMMODITY |
DESCRIPTION |
QUANTITY(SET) |
|
Main Machine |
1 |
|
|
Manipulator |
1 |
|
|
Hydraulic Station |
1 |
|
|
Control Cabinet |
1 |
Key Features of a Roll Forging Machine
●Rotating Rollers: The machine uses two or more rollers that spin in opposite directions. As the metal passes through, the rollers gradually form it into the desired shape, like smoothing out dough with a rolling pin.
●Fast and Efficient: Roll forging is great for producing large quantities quickly. This makes it a perfect choice for industries that need many parts in a short time.
●Strengthened Material: As the metal is rolled and stretched, its internal structure becomes stronger and tougher. This results in products that are more durable and can withstand stress better.
●Less Waste: Since the process molds the metal rather than cutting it away, there is very little leftover material, making it both cost-effective and environmentally friendly.
Common Uses
●Vehicle axles for cars and trucks
●Shafts for machinery and tools
●Turbine blades used in energy production
●Metal rods and bars for construction and infrastructure
●This process not only shapes metal effectively but also enhances its overall quality, making roll forging a key method in modern manufacturing.
After-sales service
Installation and Training: Our team provides on-site installation and hands-on training for your staff to ensure they can operate the machine safely and efficiently.
Regular Maintenance: We offer scheduled maintenance services to keep your roll forging machine running at peak performance. This includes inspections, lubrication, and adjustments to prevent wear and tear.
Technical Support: Our expert technicians are available around the clock to assist with any issues or questions you may have, ensuring minimal downtime.
Spare Parts Supply: We maintain a stock of genuine spare parts and can quickly ship any components you need to minimize delays in production.
Warranty and Repair: All of our machines come with a comprehensive warranty. In the event of a malfunction, we offer prompt repair services, either on-site or at our facility, to get your machine back up and running.
About Us
Zibo Hongjie Forging Industry Equipment Co., Ltd. is a leading manufacturer of advanced forging equipment to industries around the world. We specialize in design, manufacture, and sale of cross wedge rolling machines, roll forging machines, and other support equipment.30 years of technical expertise enable us to understand the key to successful forging industry, provide a range of forging machines and comprehensive customized solution to streamline your forging process and integrate seamlessly with your existing workflows.Our products have been widely adopted by a range of industries including auto parts, construction machinery, electric power fittings, rigging, and more. Trusted technology and verified quality, all of which have paved lasting journey for our cooperation with many well-known enterprises worldwide.
FAQ
What is your company's main business?
We are a professional manufacturer of forging and pressing equipment, with strong technical strength and rich production experience, and our products are exported to all over the world. We are committed to providing our customers with high quality and cost-effective forging and pressing equipment to meet their different needs.
What are the advantages of your forging machinery?
We are a pioneer enterprise in China's roll forging machine industry. Over the past 30 years, we have provided thousands of machines to the world and have rich experience. Our forging equipment has the following advantages
How is your pre-sales service?
We provide free consultation, equipment selection, quotation and other services to help customers understand the products and choose the right equipment.
How is your after-sales service?
We provide equipment commissioning, maintenance, technical training and other services to ensure the long term operation of equipment.
We are committed to providing reliable, efficient support to keep your roll forging machine running smoothly and efficiently.
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