Rigging Parts Shackles Hooks Forging Machine

High-strength forming to ensure safety performance

The roll forging process improves the continuity of metal fibers, eliminates the defects of traditional casting pores, and increases the tensile strength of products such as rigging and hooks by 20%-30%, and extends the fatigue life by more than 50%.

The mold accuracy is ±0.05mm, ensuring the consistency of forging dimensions, adapting to high-strength alloy steel, stainless steel and other materials to meet the needs of harsh working conditions.

Efficient production and energy saving and consumption reduction

Multi-station continuous roll forging technology, the production efficiency of a single machine can reach 80-120 pieces/hour, saving more than 40% of time compared with the free forging process.

Intelligent temperature control system (heating temperature 800℃-1100℃) and energy recovery device, the comprehensive energy consumption is reduced by 25%, and the material utilization rate reaches 92%-96%.

Intelligence and process stability

Equipped with PLC+touch screen control system, real-time monitoring of forging pressure, feeding speed and temperature curve, and support one-key storage and call of process parameters.

Optional laser detection module can automatically identify defects such as cracks and folds inside forgings, with a yield rate of ≥99.3%.

Flexible adaptation to a variety of product specifications

Supports customized molds, and can produce Φ10mm-Φ300mm diameter rigging forgings, 5T-500T grade hooks, shackles and other special-shaped parts to meet diverse needs.

 

SPECIFICATION

 

 

	Unit	Model
		ZGD-260	ZGD-300	ZGD-370	ZGD-460	ZGD-560	ZGD-680	ZGD-1000	ZGD-1250
Outer diameter of mold	mm	260	300	368	454	560	680	990	1250
Diameter of roller	mm	165	200	240	300	360	440	600	800
Max.diameter of billet	mm	≤40	≤50	≤65	≤80	≤110	≤140	≤170	≤200
Max.forging length	mm	≤260	≤350	≤500	≤600	≤700	≤800	≤1500	≤1850
RPM of roller	r/min	80	80	66	58	52	40	10	8
Main motor power	kW	15	18.5	22	30	55	132	250	315

 

To choose the right model rigging parts shackles hooks forging machine, simply provide us with your product drawings.

For more detailed information, please contact our professional sales staff for your customised forging line!

 

 

DETAILS

 

 

Roll forging machine is a highly efficient forging equipment designed for the core components of heavy lifting equipment such as rigging, shackles, hooks, etc. It realizes high-density plastic deformation of metal materials through multi-pass roll forming process combined with precise mold and temperature control technology. It is specially designed for port machinery, mining equipment, engineering hoisting, shipbuilding and other fields to ensure that the product has ultra-high strength, fatigue resistance and impact resistance, and meets international safety standards such as ISO and ASTM.

 

Our forging machine have low requirements for plant and foundations. This is due to the optimized structural design of the reduce roller, which makes the equipment less dependent on environmental conditions during installation and use. This feature considerably reduces the investment costs of the company, while simplifying the installation process and improving the ease of use of the equipment.

 

 

Our rolling forging molds are made of high-strength materials, which ensures a longer service life. High-strength molds can maintain stability under high temperature and high pressure conditions and are not easy to wear. This means that enterprises can reduce the frequency of mold replacement during the production process, reduce production costs, and improve production efficiency.

 

 

The products forged by roll forging machine have high precision and small surface roughness. This is because during the forging process, high precision equipment control and excellent mould design ensure the size and shape accuracy of the product.

 

At the same time, the stability of the high-strength mould makes the surface of the forging piece smooth, reduces the necessity of subsequent processing and improves the appearance quality of the product.

In addition, due to the simple process and easy operation of our roll forging machine, the quality of the forgings is guaranteed. Enterprises can easily achieve mass production during the production process, meeting market demand and improving the market competitiveness of enterprises.

Roller forging machine forging rigging parts has high economy and can meet the production requirements of the rigging industry.

 

 

 

WHAT WE DO?

 

 

 

As a leading global manufacturer of forging equipment, Zibo Hongjie Forging Industry Equipment Co., Ltd. is committed to providing cutting-edge and efficient forging solutions for a wide range of industries. Through our specialized design, manufacturing and sales teams, our main products include wedge and cross mills, roll forging machines and other auxiliary equipment. With 30 years of experience, we have a deep understanding of the key success factors in the forging industry and offer our customers a wide range of high-quality forging equipment as well as a full range of customized solutions.

 

Our corporate philosophy has always been one of innovation, quality and customer focus. In terms of innovation, we are constantly researching and developing new forging equipment to meet the ever-changing needs of the market. In terms of quality, we strictly control the production process to ensure that each piece of equipment reaches the industry's leading level. In terms of customer service, we always adhere to the customer first, to meet the needs of customers in all aspects.

 

 

HOW WE HELP?

 

 

*Quality: With 30 years of experience, we insist on quality, ensuring that each forging machine machine undergoes strict quality control.

*Customization: Tailor-made according to customers' drawings, we have provided nearly 1,000 high-quality forging production lines.

*Technological innovation: cooperating with famous design institutes and higher education institutions to promote the technological upgrading of equipment.

*Technical support: Provide offline or remote technical service to solve equipment use and operation problems.

*After-sales service: provide after-sales support and maintenance service, respond to customer needs in time and improve service level.

*Packaging and transport: co-operate with professional freight forwarders to ensure safe delivery of goods and save transport costs.