Roll forging machine motorcycle cranks have many benefits, mainly due to the uniqueness and advantages of the roll forging process. Here's a detailed breakdown of these benefits:
1. Improve production efficiency and material utilization
High production efficiency: The roll forging process is a continuous local plastic forming. A roll forging cycle usually only takes a few seconds to more than ten seconds, which is very suitable for mass production requirements. Using a roll forging machine to forge motorcycle cranks can significantly improve production efficiency and shorten the production cycle.
High material utilization: During the roll forging process, the cross-section of the blank will partially become smaller and the length will increase. At the same time, lateral flow will occur, increasing width, resulting in broadening. This deformation method makes the material utilization rate of roll forgings generally above 80%, which is more economical than other forging methods.
-Our Indian clients request every 12 hours meet 5000 pieces minimum, as they every month target is 900,000 pieces. ZGD-370 every minute can forge 7 pieces, hence just meeting clients' requests.
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Clients' product
Hongjie company did a roll forging machine plan for the client
Clients' proposal after calculating the updated plan
-Therefore, after calculating the blanking weight, the customer quickly chose the roll forging machine ZGD-370 to make the preform of the motorcycle crank in order to save materials and improve efficiency. Updated production line
2. Improve product quality and mechanical properties
Good mechanical properties: During the roll forging process, the blank undergoes plastic deformation under static pressure, which helps to refine the grains and improve the density and mechanical properties of the material. Therefore, motorcycle cranks forged by roll-forging machines tend to have better mechanical properties and fatigue life.
High dimensional accuracy: The roll forging process can accurately control the deformation and shape of the blank, thereby obtaining forgings with high dimensional accuracy. This is especially important for components such as motorcycle cranks that require a precise fit.
3. Reduce production costs and labor intensity
Small equipment tonnage: Roll forging is a progressive and continuous local deformation. At every moment of deformation, the contact area between the upper and lower dies and the blank is small. Equipment of the same tonnage can generate greater pressure, and the equipment tonnage utilization is high. This means that using a roll forging machine can increase production capacity without increasing equipment investment.
Good working environment: The roll forging process has small vibration and low noise, which helps to improve the working environment of workers. At the same time, the roll forging process is simple to operate and easy to implement mechanized and automated production, thereby reducing labor intensity.
4. Small mold wear and long service life
Small die wear: The deformation force required during the roll forging process is small, and the friction force is small, so the die wear is also relatively small. In addition, during the roll forging process, the blank undergoes plastic deformation under static pressure, resulting in small impact, which also helps to extend the service life of the mold.
In summary, roller forging machine forging motorcycle cranks has many benefits such as increasing production efficiency, improving product quality, reducing production costs and labor intensity, and extending the service life of the mold. These advantages make the roll forging process widely used in the production of motorcycle parts.
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