When using forging machines for production, there are usually various production considerations such as production efficiency and accuracy. Various types of forging machines on the market have their own advantages, so when is it suitable for traditional forging hammer production, and when is it suitable for roll forging machine production?
Regarding the production advantages of roll forging machines, it naturally involves the utilization rate of materials. The material utilization rate can be directly linked to the production cost of parts. For shaft parts, the material utilization rate of roll forging machines can reach over 95%. Compared to traditional forging methods, the annual cost savings in raw materials alone can reach up to $100,000.
Not only the material utilization rate, but the production efficiency of roll forging machines is also higher than that of traditional forging methods. Roll forging machines can rotate up to 80 times per minute, and depending on the complexity of the parts, the production efficiency of roll forging machines varies, with a maximum of 20 parts per minute. Moreover, only one operator is required to ensure the normal operation of the machine, resulting in higher efficiency and lower labor costs compared to traditional forging methods.
Of course, roll forging machines also have corresponding disadvantages. Every time the target product is changed, the mold needs to be replaced to produce new products. Therefore, for manufacturers who do not produce in batches and frequently change production targets, pneumatic forging hammers may be more suitable.
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